Lead and coordinate all DRI plant activities during the assigned shift.
Participate in project execution, equipment installation verification, system walk-downs, punch-list clearance and mechanical completion.
Review P&IDs, process flow diagrams, operating philosophies, equipment specifications and control narratives.
Support pre-commissioning and commissioning activities including flushing, blowing, hydrotesting, leak testing, loop checking and equipment trials.
Lead plant start-up, stabilization, normal operation and planned/emergency shutdown activities.
Monitor and optimize major process areas including the reduction reactor/shaft furnace, Process Gas Heater (PGH), process gas circuit, CO₂ removal system, natural-gas system, water-treatment facilities and associated utilities.
Ensure process parameters remain within operating limits to achieve required DRI/HBI quality and production targets.
Coordinate closely with panel operators, field operators, maintenance, electrical, instrumentation, laboratory and other supporting functions.
Identify process deviations and equipment abnormalities and lead first-line troubleshooting.
Ensure strict compliance with Permit to Work, LOTO, confined-space, gas-safety and other HSE procedures.
Maintain accurate shift logs, production reports, abnormality reports and shift handover documentation.
Develop and review SOPs, operating checklists and emergency operating procedures.
Coach and supervise operators and ensure effective allocation of manpower during shifts.
Support continuous improvement initiatives related to plant availability, productivity, energy efficiency and operational reliability.
Requirements
Bachelor's degree in Chemical Engineering/Science or Diploma in Chemical Engineering or equivalent.
Minimum 8 years' relevant experience for degree holders or 12 years for diploma holders.
At least 3 years' experience as a Shift Production Supervisor/Shift In-Charge in a DRI or comparable continuous-process facility.
Strong preference for experience in Tenova HYL/Energiron and/or Midrex DRI plants.
Previous greenfield, brownfield expansion, revamp or commissioning experience is highly desirable.
Strong understanding of DRI process chemistry, reducing-gas systems, natural-gas handling, CO₂ removal, water treatment and process utilities.
Demonstrated leadership, troubleshooting and shift-management capabilities.
Strong commitment to process safety and safe plant operation.